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Dairygold

Dairygold’s Mallow plant faced rising energy costs and outdated wastewater infrastructure. The cooperative needed a high-efficiency solution to replace aging secondary treatment systems and reduce the footprint and noise of its aeration process. EPS Water, a specialist in wet infrastructure, partnered with Robuschi to deliver a modern, energy-saving upgrade using Robox Turbo blowers.

Upgrade - Robox Turbo Blowers Robuschi for Dairygold

Project Overview

  • Customer: EPS Water
  • End User: Dairygold, Mallow (Ireland)
  • Application: Aeration in wastewater treatment
  • Solution: 5 Robox Turbo Blowers TS30/2-08 for outdoor installation

EPS replaced Dairygold’s decades-old trickling filter system with a biological nutrient removal process based on activated sludge. Aeration, which accounts for up to 60% of a plant’s energy use, required a blower solution that was compact, quiet, and efficient.

Robuschi supplied five Robox Turbo blowers configured in parallel to aerate two settlement tanks. The blowers were installed outdoors, addressing previous noise complaints with a 20% reduction in sound levels.

 

Why Robox Turbo?

  • Energy Efficiency: Over 20% reduction in energy consumption, saving €25–30k annually
  • Compact Design: 40% smaller footprint than conventional systems
  • Low Noise: Outdoor installation with reduced acoustic impact
  • Plug & Play: Integrated VSD and PLC for simple setup
  • Low Maintenance: Oil-free, direct-driven units with no belts or pulleys

 

Implementation Timeline

  • Start: Mid-2021
  • Duration: 8 months
  • Phasing: Two-stage commissioning aligned with Dairygold’s production schedule

EPS delivered the upgrade on time, ensuring minimal disruption to operations and long-term reliability for the cooperative’s wastewater treatment.

FAQs

Robox Turbo offered better energy efficiency, quieter operation, and easier outdoor installation. Its oil-free, direct-drive design also reduced maintenance needs